TANKJET nozzles play a pivotal role in maintaining high standards of cleanliness and efficiency in the brewery and spirits industry. Cleaning and sanitising tanks, vats, and other large vessels used in the production and storage of beverages is critical to ensuring product quality, regulatory compliance, and operational efficiency. TankJet nozzles, with their advanced design and reliable performance, provide a versatile and effective solution for cleaning these essential components.
“The production of beer, spirits, and other beverages involves intricate processes where cleanliness is paramount,” says Monitor Engineering’s MD Grant Orsmond. “Fermentation tanks, storage vessels, and mixing containers can accumulate residues such as yeast, grains, sugars, and other organic materials. If not properly cleaned, these residues can lead to contamination, off-flavours, or compromised product quality. Moreover, stringent industry standards, including those from organisations like the FDA and HACCP, mandate rigorous cleaning protocols to ensure consumer safety.”
Efficient tank cleaning also minimises downtime, enhances productivity, and reduces water, energy, and cleaning chemical consumption. This is where TankJet nozzles excel, offering solutions tailored to the unique requirements of the brewery and spirits industry.
Advantages of TankJet nozzles
1. Superior cleaning performance: TankJet nozzles are engineered for thorough and consistent cleaning. Their precise spray patterns and optimized flow rates ensure that even hard-to-reach areas inside tanks are cleaned effectively, eliminating residues and biofilms.
2. Versatility: With various models available, TankJet nozzles can accommodate tanks of different sizes and shapes, from small mixing vessels to large fermenters and bright beer tanks. Whether the application requires a gentle rinse or a high-impact cleaning cycle, there is a TankJet nozzle to meet the need.
3. Water and chemical efficiency: TankJet nozzles are designed to maximise cleaning efficiency while minimising water and chemical usage. Their targeted spray reduces waste, leading to cost savings and a smaller environmental footprint—a key consideration for sustainable brewery and distillery operations.
4. Easy installation and maintenance: These nozzles are user-friendly and easy to integrate into existing cleaning systems. With robust construction and minimal moving parts, they offer reliable operation and require less frequent maintenance.
5. Compliance and safety: TankJet nozzles support compliance with hygiene standards in the beverage industry. Their designs often feature materials compatible with food and beverage applications, ensuring safe and sanitary operations.
Applications in breweries and distilleries
TankJet nozzles are used across various stages of beverage production:
- Fermentation tanks remove yeast and fermentation byproducts efficiently.
- Bright beer tanks ensure clarity and purity by thoroughly cleaning storage vessels.
- Mixing and blending tanks clean residual sugars, flavours, and additives.
- Barrel washing for distilleries where specialised nozzles handle the delicate task of cleaning barrels without damaging their structure.
Tailored solutions for every operation
“Every brewery and distillery has unique cleaning challenges. Our TankJet nozzles come in a wide range of models, such as rotating nozzles for dynamic cleaning action and static nozzles for simpler tasks. Automated systems can be customised to meet the specific requirements of each facility, ensuring optimal performance,” says Orsmond.
Monitor Engineering represents Spraying Systems Co. in South Africa. For expert advice, contact grant@monitorspray.co.za or visit www.spray.co.za