SPRAYING Systems Co. USA, represented in Southern Africa for over 75 years by Monitor Engineering, offers a wide range of precision automated spray solutions suited to the cheese industry. These spray systems’ efficient application of release agents, coatings and mould inhibitors ensures food safety, extends shelf life, reduces waste and provides cost savings.
A cheese factory specialising in producing a wide variety of cheeses, was experiencing a challenge related to oiling of their cheese moulds during the production process. Their outdated boom regulation system no longer provided precise spray control or consistent oil pressure, leading to inefficiencies.
To ensure easy demoulding, it is necessary to spray the empty moulds with oil before adding the cheese ingredients. Skipping this step could result in most of the cheese sticking to the mould. Additionally, the lubrication room at this particular cheese factory was filled with excessive mist, and there was no mechanism to stop the spray between moulds.
Spraying Systems Co. addresses cheese factory challenges
With Spraying Systems Co. being a trusted supplier to the cheese factory, introducing a new system to address these challenges was fast and efficient, as validation had already taken place when the previous system was installed; an atomising spray bar used to lubricate the moulds.
To enhance their customer’s current situation, Spraying Systems Co.’s experts installed the AutoJet® F1850+ spray controller paired with a hygienic header and 20L pressure tank. It’s a more advanced system with even more benefits and cost savings. The header is equipped with 16 air atomising spray guns, allowing the customer to select from three different nozzle numbers to match the mould dimensions; a feature that was not possible with the previous system. The nozzles are precisely positioned to ensure each mould is sprayed accurately, eliminating overspray.
With this solution, the cheese factory has a certified food contact installation which can handle different kinds of mould sizes. The AutoJet® F1850+ controller ensures a reduced amount of oil flow by spraying when only necessary. The air control cabinet develops a more secure environment for users around the spray zone as well.
Cheese factory reduces oil consumption with new Spraying Systems Co. solution
The cheese factory was highly satisfied with the upgrade to their existing lubrication system. By installing the new system, they reduced their oil consumption by 30%. Furthermore, the ability to control the pressure enables micro-spraying, which significantly reduces the amount of fog in the lubrication room.
This improvement eliminates oil buildup on the floor, reducing the need for frequent cleaning. Additionally, electrical cabinets near the spray zone are now protected from potential damage.
Not only do these improvements deliver significant cost savings for the cheese factory, they also promote a more sustainable and efficient production process.
Choosing Spraying Systems Co.® and Monitor Engineering, means partnering with a spray technology leader with over 85 years of expertise. For more information contact grant@monitorspray.co.za, www.spray.co.za
