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Home ยป Industry News ยป Food, Dairy Processing & Manufacturing News ยป ‘Upcycling’ promises to turn food waste into your next meal

‘Upcycling’ promises to turn food waste into your next meal

How would you like to dig into a “recycled” snack? Or take a swig of juice with “reprocessed” ingredients made from other food byproducts? Without the right marketing, these don’t sound like the most appetising options.

Enter โ€œupcycling.โ€ Thatโ€™s the relatively recent term for the age-old concept of using low-valued foods or food processing byproducts to generate new food products. Time-honoured examples of this concept include sausages made from meat scraps and jams or jellies made from overripe fruit. In many cases, this waste would have otherwise been used as animal feed or sent to the compost pile.

The Upcycled Food Associationย defines upcycled foods as those thatย โ€œuse ingredients that otherwise would not have gone to human consumption, are procured and produced using verifiable supply chains, and have a positive impact on the environment.โ€ An official definition may allow manufacturers to market to a target audience and encourage consumers and food processors to consider upcycled products. The Association launched a new Upcycled Certification Standard in 2021. Soon enough you may notice an upcycled label on items at the grocery store.

Food waste is a monumental problem, and this nascent trend, with aย buzzy new name designed to appeal to consumers, could help. Asย an economistย andย a food engineer, weโ€™ve worked with food companies to minimise waste and find markets for underutilized or otherwise trashed food items. Hereโ€™s how upcycling works.

Massive amounts of food get wasted

Globally, more than one-third of all current food productionย will be lost or wastedย somewhere between the farm or ranch and the consumerโ€™s garbage can. Food โ€œlossesโ€ may be due to improper handling or storage conditions on the farm or in the food distribution process, whereas food โ€œwasteโ€ often results from limited retail shelf life or consumers simply not making use of perishable products before they spoil in the fridge.

Worldwide annual loss estimates for highly perishable crops, such as fruits and vegetables,ย exceed 20%, with certain leafy greens and tropical fruits exceeding 40%. In the US alone, estimates of food loss and waste in recent years have ranged from $200bn to $300bn.ย Both the World Trade Organizationย and the U.N. Food and Agriculture Organization have increased emphasis on preventing food insecurity by minimising food loss and food waste.

In addition to the financial impact, food waste also contributes to environmental problems. The FAO estimates that aboutย 8% of the worldโ€™s total greenhouse gas emissionsย can be traced to the carbon footprint of food loss and waste. Landfills generate greenhouse gas emissions, and recent U.S. Environmental Protection Agency estimates indicate food waste is theย single largest contributor to landfill volume, making up more than a fifth of what ends up at the dump.

In addition, when food is wasted, all of the natural resources used to produce the food, including water, energy and land resources, are wasted.

Peels, shells and past-their-prime ingredients

From an economics standpoint, finding market outlets for otherwise wasted products makes sense, and the food industry recognises that fact. Much of whatโ€™s left over as waste once a food is processed contains valuable nutritional components, even though itโ€™s currently only used for animal feed or just thrown away. Fortunately, current laws require animal feed to be treated the same as human food, so many waste streams are already handled using sanitary practices and are safe for human consumption.

A number of economically viable upcycled products are currently on the market. Fruit pomace โ€“ all the fibrous bits left after fruit juice production โ€“ bolsters the flavour and nutritional content of snack foods. Wheat middlings โ€“ everything left after milling thatโ€™s not flour โ€“ are added to breakfast cereals to increase the content of vitamins, minerals and fiber. Whey protein from cheese production increases the protein content of health bars and protein shakes.

Thereโ€™s flour made from the pulp byproducts of soybean and almond milk production, which is sold asย baking mixes or upcycled flours. Thereโ€™s craft beer that uses surplusย unsold bread as the fermentation substrate. One groupย collects and distributes second-tier produceย before it goes bad. Other examples include pecan shell flour, dried vegetable peels as soup ingredients, and powders made from waste fruits and vegetables that can be added to beverages and snack bars.

With our colleagues here at theย Robert M. Kerr Food and Agricultural Products Centerย at Oklahoma State, weโ€™ve had the opportunity to work on a number of products that would be considered upcycled foods.

Ideas for new upcycled products come from researchers within our facility who identify a waste stream with untapped potential, or they originate with an entrepreneur who has a product idea. Either way, interdisciplinary teams here brainstorm ideas, create experimental prototypes and eventually conduct sensory evaluations โ€“ addressing the look, taste, aroma or texture of a potential new product.

Volunteers come in to perform sensory evaluations of the possible new product โ€“ how does it look, taste, smell and feel? FAPC Communication Services, CC BY-ND

Volunteers come in to perform sensory evaluations of the possible new product โ€“ how does it look, taste, smell and feel? FAPC Communication Services, CC BY-ND

One recent example is the creation of a new snack chip from brewerโ€™s spent grain, the solid waste generated in the beer-brewing industry. Another current project is the creation of Kpomo. Also known as Ponmo or Kanda in Nigeria, where itโ€™s traditionally popular, this food is made from beef hide thatโ€™s been cleaned and precooked.

With any food product, consumer acceptance depends largely on taste, convenience and price. Moving forward, food processors will still need new products made from waste resources to make economic sense. But research has shown that the term โ€œupcycledโ€ as a proxy for environmental sustainability on a food labelย resonates with both millennials and baby boomersย and can make them more likely to buy these products. Foods labelled โ€œupcycledโ€ย await your shopping dollarsย now.The Conversation

This article is republished fromย The Conversationย under a Creative Commons license. Read theย original article.

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