Dry bulk solids handling: DMN-WESTINGHOUSE multiport tube diverters offer significant ROI

Dry bulk solids handling: DMN-WESTINGHOUSE multiport tube diverters offer significant ROI

DIVERTER valves are essential for transporting raw materials, yet they are often viewed as a necessary evil due to their potential to degrade product quality and consume excessive floor space. However, modern solutions like the M-TDV Multiport Tube Diverter from DMN-WESTINGHOUSE prove that these challenges are avoidable, offering a significant return on investment through smarter design.

Preserving material integrity

For industries handling fragile materials—such as pharmaceuticals, infant formula, or high-value polymers—mechanical degradation is a silent thief. Traditional diverters with sharp bends cause high-speed collisions, turning valuable product into dust. This degradation leads to:

• Reduced yield: Effective designs can increase usable raw material from 87% up to 99%.
• Safety hazards: Dust (fines) increases the risk of fires and explosions.
• Inefficiency: Dust build-up creates backpressure and inconsistent bulk density, complicating downstream dosing.

The solution lies in smooth geometry. The M-TDV utilises a curved swan neck internal pipe that aligns with outlets, replacing hard collisions with sliding transitions.

Maximising factory real estate

Diverters are traditionally bulky. A series of five standard diverters might occupy 4.31 m², whereas a single M-TDV replacing them requires only 1.24 m². This 70% reduction in footprint is a game-changer, particularly in expensive environments like cleanrooms, freeing up space for innovation or expansion.

Superior hygiene and compliance

Modern food safety protocols demand the elimination of dead zones where material can ferment or cross-contaminate. The M-TDV’s tube-to-tube design eliminates these pockets.

It is engineered for the future, meeting EC 1935/2004, FDA, and USDA standards, while also being ATEX-certified.

The business case: Total cost of ownership

Beyond initial costs, a multiport diverter improves the bottom line through:

• Increased uptime: Fewer components mean fewer failures and faster product changeovers.
• Simplified maintenance: Replacing multiple valves with one unit reduces spare parts inventory and labour costs.
• Energy savings: Smoother product flow reduces transport resistance, lowering kWh consumption.
• Protecting quality, efficiency and brand reputation
  

As materials become more complex and regulations stricter, equipment must evolve. The multiport tube diverter ensures that the product leaving a facility maintains the same high quality as when it entered—protecting both production efficiency and brand reputation.

Learn more at https://dmnwestinghouse.com/en/