VEGA smart sensors help petroleum wholesaler improve safety, monitoring and process control
A fourth-generation petroleum wholesaler in Michigan improved safety, inventory management and overfill protection across 18 bulk storage tanks using VEGA radar sensors and smart monitoring technology.
SAFETY is critical when managing petroleum storage tanks, where spills can result in lost product, costly EPA cleanup requirements, operational downtime, and reputational damage. After a point-level switch failure caused a significant spill at one of its facilities, a fourth-generation petroleum wholesaler in Michigan partnered with VEGA to upgrade its tank level monitoring system using smart 80 GHz radar sensors, continuous level measurement, remote monitoring, visual feedback, and integrated alarms.
Instead of simply replacing the failed switch, the company implemented a smarter inventory management and overfill prevention system designed to improve safety, visibility, and operational efficiency across 18 bulk storage tanks at three facilities. Transport trucks regularly refill and distribute heating fuels, commercial oils, industrial lubricants, and related petroleum products from the sites across Michigan, Indiana, and Ohio, making accurate level measurement and inventory visibility essential to smooth operations.
Partnering with VEGA for a complete monitoring solution
The petroleum wholesaler’s research to find a comprehensive measurement solution, led them to VEGA. After a brief phone call, they were introduced to a local VEGA representative who promptly visited, listened to their requirements, and provided an on-site demonstration of a potential solution.
After further evaluation, the wholesaler opted for non-contact 80 GHz radar level measurement technology combined with an inventory management and alarm system. They purchased 18 VEGAPULS C 21 radar sensors and three VCCS13e central visualisation cabinets – one for each of their locations.
The VEGAPULS C21 offers a non-contact, maintenance-free measurement, eliminating the need to clean the sensor. The C21 radar level sensor utilises 80 GHz technology for precise and dependable measurements, while the 80 GHz frequency allows for a more focused beam angle, ultimately resulting in a stronger signal return, even with fluids that have poor reflective qualities.
The VCCS13e serves various functions in inventory management applications, including the ability to power up to 30 connected devices. Its large touchscreen displays local visualisations of level measurements for up to 10 vessels simultaneously. Furthermore, the VCCS13e employs an external alarm light and horn to alert users to up to four different alarm points per sensor.
Improved safety and a smarter system
VEGA assisted in commissioning the radars and an inventory management and alarm system at each of their three sites. With the new, more reliable measurement system implemented, the company has enhanced safety and efficiency in their operations.
The company has not only invested in advanced technology but has also formed a strategic partnership with VEGA. This collaboration is essential, as VEGA has a deep understanding of the company’s specific needs and provides continuous support for all aspects of level measurement and inventory management.
When it comes to process control, simplicity and precision go hand in hand. VEGA’s smart sensors are designed to simplify measurement, providing clear and reliable data where and when it matters. VEGA’s smart sensors do the thinking, allowing maximum control with minimal hassle, so that companies can focus on performance, rather than problems.
For further information, contact Miguel Petersen, Marketing manager, VEGA Instruments & VEGA Controls. Email: miguel.petersen@vega.com Website: https://www.vega.com/en-za
